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Infrastructure

We have a well-equipped garment manufacturing facility comprising a Fabric Store, Fabric Cutting, Sewing, Finishing and Packing all undre one roof infrastructure. This makes us deliver better products in shorter time.

Manufacturing Facility

We have a well-equipped garment manufacturing facility comprising a Fabric Store, Fabric Cutting, Sewing, Finishing and Packing all undre one roof infrastructure. This makes us deliver better products in shorter time. We have ensured that we follow all the safety standards keeping in mind the value and safety of our employees.

Production Capacity

We have an impressive capacity to produce around 5 lakh pieces of fashion garments per annum. We have planned to double the output by the end of the year 2010>

Our Process

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Knitting Section

Our most sophisticated and modern knitting machines all, imported from abroad are capable of providing the most intricate knitting designs / patterns required to suit the changing trends. All machines have Lycra attachment.

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Dyeing Section

Our dyeing unit is situated in the outskirts of Tirupur and has the facility of doing sample programs & bulk production having automatic lab dip machines & manual lab dip machines besides water effluent treatment plants all these facilities enable us to add new customers.

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Printing Section

All type of Prints Like Plastisol prints, Foil prints, Flock prints, High density prints, Gel prints, Matt prints are made inhouse which gives the Value addition in the garments.

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Embroidery

We have a splendid range of embroidery to suit any styles, any garments as you have an option to choose from a wide range, designs & colours which are fully computer aided, fully automatic machines which enable the most rare embroideries upto 12 colours & applique work.

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Cutting Section

Our cutting section is equipped with Lay Tables, Straight Knife Cutters and Band Knife Cutters and skilled employees for precision cutting fabric of all parts of the garment.

We have a system of 100% checking and labelling of all cut parts for right size, shape, defects before passing it over to the Sewing section in order to ensure the quality and enhanced production efficiency. Similarly all printed panels, embroidered panels are inspected being passed to the Sewing section.

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Sewing Section / Checking Section

We have a state-of-the art sewing machines for versatile garment stitching. We have computerized single needle lock stitch machines, Over- locking machines, Flat lock machines imported from world class companies all around the world.

We have more than 50 sewing machines at work with a production capacity of more than 1200 pieces of basic polo's per day. Our ever-enthusiastic and ever-energetic workforce is always ready to take up challenges and have been doing a lot of challenging sew cut operations which have always won a good reputation for us among the clients. We have a policy of compulsory servicing our sewing machines at periodic intervals to ensure our proficient stitching quality.

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Quality Assurance

We always believe quality increases the value of a product and builds up good reputation for the garment exporter. We follow our Quality Policy in order to give the best of our efforts in achieving quality. In order to sustain high quality we have a dedicated team of well qualified, committed and independent quality assurance department.

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Packing / Product Safety

We follow comprehensive Needle and Sharp Tool Policy in order to assure product Safety. We follow our Safe Chemical Policy for ensuring safety of users of our garments and environment. We use only Azo-free dyes and environmentally safe chemicals in our products thereby assuring the best and safe garments for our valuable customers.

Inspection of Stitched Garments

There is no compromise for good quality so we are following a runtime inspection of our garments. Any flaws in sewing are eliminated at its initial stage of production which aids us improving our quality and quantity.

Orange's Uniqueness

Our uniqueness held in timely delivery of quality products with brilliant discharge prints, Pigment prints, Foil prints, Glitter prints Flock prints, Sugar prints, High density prints, Burn-out prints, fine computerized embroidered garments, sequence work garments, studs and rhinestone adorned garments, impeccable hand stitch embroidered garments, combination of all these give the vivid look to the garments we produce and lures our customers.

Lead Time

Our normal turnaround time is 45 to 60 days from the date of receipt of the purchase order, depending upon the style. We make samples/ salesman samples in 10 to 15 days from the receipt of Information/ PO.